Captive power becomes captivating


By R.N.Bhaskar


  Aug 2007 (published in the DNA).

-------------------------------

The state remains incapable of generating enough power. Moreover, politics and opportunism have (i) encouraged promises of free power, (ii) caused a blind eye to power theft and uncollected bills. This is bound to adversely affect the quality of power supplied to the best paying sector of the economy – viz. the organized industry.

Captive power has turned out to be cheaper than the power supplied by the state. Moreover the quality of power available to companies turns out to be better. Not surprisingly many companies have begun to eye captive power very keenly.

---------------------------

Almost 15 years ago, three large companies in Gujarat decided to produce the electricity they needed for their regular operations. All the three belong to the chemical process industry where power is not only a critical factor, but uninterrupted-quality-power becomes the determining factor between losses and profits – consequently extinction and survival.

They knew that the power situation was unlikely to improve soon. Even 15 years ago the writing was clear on the wall. The state was incapable of generating enough power. Moreover, politics and opportunism would inevitably encourage (i) promises of free power, and (ii) power theft and uncollected bills. Both would adversely affect the quality of power supplied the organized industry. So, together they set up Gujarat Industrial Power Company Ltd (GIPCL). True, cement and some large textile plants too had embarked on captive power generation in the past, but these were totally captive. This was the first attempt at producing power through an ‘industry-consortium’. Today, GIPCL remains one of the most efficient producers of thermal power in the country and is extremely profitable.

Naturally enough, captive power production has found many votaries: This can be gleaned from the fact that a substantial power generation capacity has come up by way of captive generation capacity in the country (see table 1)


Table 1

Captive power plants in India by industry (MW)

Industries

Coal based

Oil based

Gas based

Total thermal

Chemical and allied

817

861

986

2,664

Iron and steel

1,851

423

377

2,651

Aluminium

1,999

24

0

2,023

Mineral oil and Petroleum

505

271

1,122

1,898

Cement

708

1,086

36

1,830

Textile

87

1,505

111

1,703

Fertilisers

639

225

149

1,013

Sugar

873

43

1

917

Paper

639

180


819

Light engineering


435


435

Non-ferrous

222

77

20

319

Electrical engineering

87

175

5

267

Automobile

64

152


216

Collieries

132

49

20

201

Jute

4

137


141

Heavy engineering


122


122

Mining

20

62

18

100

Rubber

19

77


96

Food products

16



16

Others

223

1,139

19

1,381

Total

8,905

7,043

2,864

18,812

Source: CMIE






Companies set up captive power generation capacities not because they love it. They do so because they are left with no other choice. First, comes the cost of power generation (see table 2). There is a point when the high cost of power makes industries uncompetitive both in domestic and international markets: Then comes the quality of power. After all, no industry would like to operate in a situation where the quality of power – uninterrupted and without fluctuations – is not certain.

Third, is the ability to plan future production schedules and even take up export orders where the customer is not interested in appreciating the helplessness of a manufacturer in the face of power shortages.


Table 2: Cheaper, better captive power

Company

Location

MW

Fuel

Grid cost (Rs/unit)

Captive plants’ generation cost (Rs/unit)

KRIBHCO

Gujarat

30

Natural gas/Naphtha

5

3-4.0

IFFCO

Orissa

110

Coal

5.5

1.3

IFFCO

UP

30

Coal/R-LNG/Fuel oil

5.5

2 - 3.9

IFFCO

UP

36

Natural gas/Naphtha

5.16

2.13

Chambal Fertilizers & Chem

Rajasthan

51.6

Natural gas/Naphtha

5.25

2.31

GNFC

Gujarat

50

Natural gas/Naphtha

5

2.5-3.00

Shriram Fertilisers

Rajasthan

125

Coal/lignite

4.35

2

Binani Cement

Rajasthan

25

Coal


2

Century Cement

Chhattisgarh

25

Coal


2.4

Jaiprakash Associates

MP

25

Coal


3

Sanghi Cement

Gujarat

45.33

Fuel oil


5

Saurashtra Cement

Gujarat

12.2

Furnace oil


4.65







Source: Project Monitor, HSBC






That could explain why several companies like Sree Metallics, Tata Sponge, Shrishti Ispat, Bhaskar Steel, Madras Cement, Shree Cement, Laxmi Cement, JK Cement, Lafarge India, Arvind Mills, Welspun, Maral Overseas, Kanotia Chemicals, Indian Rayon, DCW and Chemplast have all begun looking at captive power production.

Obviously, if power tariffs continue to soar, it is only a matter of time before an entrepreneur decides to create a co-operative of common citizens and generate power for them. It would appear to be the only way out of exorbitant power tariffs on the one hand, and poor quality power supply on the other.

Will this actually happen? Who knows? Time will tell.


© 2006 e-Convergence Technologies Ltd.
Privacy Policy | Disclaimer | Sitemap | Contact Us