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By
R.N.Bhaskar
Aug 2007 (published in the
DNA).
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The state
remains incapable of
generating enough power. Moreover, politics and opportunism have (i)
encouraged promises of free power, (ii) caused a blind eye to power
theft and uncollected bills. This is bound to adversely affect the
quality of power supplied to the best paying sector of the economy –
viz. the organized industry.
Captive power
has turned out to be
cheaper than the power supplied by the state. Moreover the quality of
power available to companies turns out to be better. Not
surprisingly many companies have begun to eye captive power very
keenly.
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Almost 15 years ago, three large
companies in Gujarat decided to produce the electricity they needed
for their regular operations. All the three belong to the chemical
process industry where power is not only a critical factor, but
uninterrupted-quality-power becomes the determining factor between
losses and profits – consequently extinction and survival.
They knew that the power situation
was
unlikely to improve soon. Even 15 years ago the writing was clear on
the wall. The state was incapable of generating enough power.
Moreover, politics and opportunism would inevitably encourage (i)
promises of free power, and (ii) power theft and uncollected bills.
Both would adversely affect the quality of power supplied the
organized industry. So, together they set up Gujarat Industrial
Power Company Ltd (GIPCL). True, cement and some large textile plants
too had embarked on captive power generation in the past, but these
were totally captive. This was the first attempt at producing power
through an ‘industry-consortium’. Today, GIPCL remains one of
the most efficient producers of thermal power in the country and is
extremely profitable.
Naturally enough, captive power
production has found many votaries: This can be gleaned from the fact
that a substantial power generation capacity has come up by way of
captive generation capacity in the country (see table 1)
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Table 1
Captive
power plants in India by industry (MW)
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|
Industries
|
Coal based
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Oil based
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Gas based
|
Total thermal
|
|
Chemical
and allied
|
817
|
861
|
986
|
2,664
|
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Iron and
steel
|
1,851
|
423
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377
|
2,651
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Aluminium
|
1,999
|
24
|
0
|
2,023
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Mineral
oil and Petroleum
|
505
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271
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1,122
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1,898
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Cement
|
708
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1,086
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36
|
1,830
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Textile
|
87
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1,505
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111
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1,703
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Fertilisers
|
639
|
225
|
149
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1,013
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Sugar
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873
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43
|
1
|
917
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Paper
|
639
|
180
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|
819
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Light
engineering
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|
435
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435
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Non-ferrous
|
222
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77
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20
|
319
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Electrical
engineering
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87
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175
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5
|
267
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Automobile
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64
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152
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|
216
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Collieries
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132
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49
|
20
|
201
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Jute
|
4
|
137
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141
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Heavy
engineering
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|
122
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122
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Mining
|
20
|
62
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18
|
100
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Rubber
|
19
|
77
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96
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Food
products
|
16
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16
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Others
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223
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1,139
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19
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1,381
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Total
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8,905
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7,043
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2,864
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18,812
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Source:
CMIE
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Companies set up captive power
generation capacities not because they love it. They do so because
they are left with no other choice. First, comes the cost of power
generation (see table 2). There is a point when the high cost of
power makes industries uncompetitive both in domestic and
international markets: Then comes the quality of power. After all,
no industry would like to operate in a situation where the quality of
power – uninterrupted and without fluctuations – is not certain.
Third, is the ability to plan
future
production schedules and even take up export orders where the
customer is not interested in appreciating the helplessness of a
manufacturer in the face of power shortages.
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Table
2: Cheaper,
better captive power
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Company
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Location
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MW
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Fuel
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Grid
cost (Rs/unit)
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Captive
plants’ generation cost (Rs/unit)
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KRIBHCO
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Gujarat
|
30
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Natural
gas/Naphtha
|
5
|
3-4.0
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IFFCO
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Orissa
|
110
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Coal
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5.5
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1.3
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IFFCO
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UP
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30
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Coal/R-LNG/Fuel
oil
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5.5
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2 - 3.9
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IFFCO
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UP
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36
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Natural
gas/Naphtha
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5.16
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2.13
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Chambal
Fertilizers & Chem
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Rajasthan
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51.6
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Natural
gas/Naphtha
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5.25
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2.31
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GNFC
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Gujarat
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50
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Natural
gas/Naphtha
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5
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2.5-3.00
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Shriram
Fertilisers
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Rajasthan
|
125
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Coal/lignite
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4.35
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2
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Binani
Cement
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Rajasthan
|
25
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Coal
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|
2
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Century
Cement
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Chhattisgarh
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25
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Coal
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2.4
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Jaiprakash
Associates
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MP
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25
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Coal
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3
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Sanghi
Cement
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Gujarat
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45.33
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Fuel oil
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5
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Saurashtra
Cement
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Gujarat
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12.2
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Furnace
oil
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4.65
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Source:
Project Monitor, HSBC
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That could explain why several
companies like Sree Metallics, Tata Sponge, Shrishti Ispat, Bhaskar
Steel, Madras Cement, Shree Cement, Laxmi Cement, JK Cement, Lafarge
India, Arvind Mills, Welspun, Maral Overseas, Kanotia Chemicals,
Indian Rayon, DCW and Chemplast have all begun looking at captive
power production.
Obviously, if power tariffs
continue to
soar, it is only a matter of time before an entrepreneur decides to
create a co-operative of common citizens and generate power for them.
It would appear to be the only way out of exorbitant power tariffs
on the one hand, and poor quality power supply on the other.
Will this actually happen? Who
knows?
Time will tell.
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